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Euro Quality Lambs are live with Emydex Kill Line & Payments System

SHROPSHIRE-UK:
Euro Quality Lambs Ltd (EQL) is a lamb and sheep abattoir capable of processing 12,500 carcasses a week with onsite boning and further processing facilities. The majority of EQL production is sold in carcass form, both to the UK and throughout Europe.

EQL is one of the largest specialised and dedicated Halal meat processors in the UK.

In 2014 EQL recognized that their ageing production management system was in need of updating in order to satisfy both customer and legislative quality, traceability and veterinary requirements. After a detailed review of market suppliers of meat processing software in both the UK and Ireland, Emydex Technology were chosen to supply a new Lamb kill line system to EQL.

Installed over a number of separate project phases, the Emydex software installed was configured specifically for EQL, by tailoring the Emydex standard Lamb kill line system to deliver functionality from livestock procurement right through to carcass & box dispatch.

Hardware costs were kept to a minimum by reusing the existing scales, printers and barcode scanners. The only new hardware installed (supplied by Emydex industrial hardware partner MWS Ltd) being three new industrial touch-screen computer terminals. A single OCM was supplied to enable labelling of boxes (both offal and primals).

Rizvan Khalid (Senior Director) of Euro Quality Lambs commented “having met the Emydex team and seen all of the product development, project delivery and customer support teams based in Dublin, we felt confident that we could work with Emydex. Since then our project has been implemented in a timely manner, and has met and in some cases surpassed our expectations.” Khalid added “One differentiator with Emydex over the other factory floor systems we evaluated was the ability and ease with which the Emydex system can be modified and configured to work in line with our existing EQL business processes. We had many new ideas that we wanted to incorporate into our new system. The flexibility inherent in Emydex means everything is possible”

Commenting on the installation, David McMahon CEO with Emydex in Dublin said “Rizvan and the management team in EQL had a very clear vision of their system requirements from the outset of the project, that was the automated collection of production data from factory door-to-door, enabling accurate reporting on production yields, quality and traceability information in real-time.”
For more information on the Emydex system click here or contact Emydex on +353 1 8855990

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Emydex move to new Corporate Office in Dublin. Plans for Australian office

Emydex today are pleased to announce the relocation of their Dublin headquarters to a new corporate office in Unit 4B-5, Blanchardstown Corporate Park, Dublin 15.

Emydex’s Product Development, Implementation and Support teams were previously split over three floors across two separate buildings. The move to unit 4B-5 into a single large open-plan space means everyone is now working closely together, with plenty of room for the company to grow from the current team of thirty people to forty five or fifty as required.

Emydex at MeatUp Uk 2011
Emydex at MeatUp Uk 2011
Emydex at MeatUp Uk 2011
“I see our future growth being overseas rather than Ireland at this point” said Emydex CEO David McMahon. “Right now our business is mostly focussed on food processing markets in the UK, Southern Africa, as well as Australia and New Zealand. Whilst we can service both UK and Southern Africa effectively from Dublin given we’re all working in the same time zones, we’re looking to open an office in Australia by the end of the year. We’ve been working with a distributor based in Brisbane for the past two years. Our plan to incorporate a new company in Australia and build a team there to service meat, fish and food processors based in Australia and New Zealand.
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Irish tech firm strikes Namibian deal

Dublin-based agri-food tech firm Emydex Technology has signed a deal with the Meat Corporation (MeatCo) of Namibia, in Africa, to provide it with software systems.

The Irish firm develops and exports factory floor data capture, production reporting and traceability software systems to leading meat and processing firms across the globe.

The new two-year contract, worth €300,000, will involve six different MeatCo sites and has helped drive increases in Emydex’s workforce, which is expected to almost double from its current 22 employees. Twenty additional staff will be recruited over the next 18 months thanks to the new deal.

David McMahon, chief executive, Emydex Technology, explained the company was benefiting from export-led growth in the agri-food sector.

“Thanks to the solid growth in Irish food exports, there is a corresponding growth in demand for more sophisticated and robust software systems for production management, reporting and traceability.

“Responding to this growing demand, we will be doubling our workforce over the next 18 months, recruiting 20 highly skilled software programmers to work in our three main operating divisions in Dublin. Alongside the country’s reputation for high-quality food processing, Ireland is also becoming better-known for its food processing software capabilities.”

MeatCo is a meat processing and marketing organisation that works on behalf of Namibian farmers.

Source: GlobalMeatnews.com – Georgi Gyton article

Globalmeatnews.com

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Emydex sign many of Ireland’s Largest Fish Processors

Exhibiting at the Teagasc Meat@Gateways event being held in Ashtown, Emydex today announce they have signed up several new Fish processing customers in as many months.

Working in conjunction with BIM’s eLocate scheme, designed to encourage seafood enterprises to implement common standards of traceability, labelling and weighing through the implementation of Traceability software systems such as Emydex.

Emydex Fish News

Pictured with Tom Hayes TD, Minister of State at the Department of Agriculture, Food and Marine at the Teagasc – Food Innovation Gateway event are Emydex CEO, David McMahon and Emydex Product Director, James Grennan.

Emydex has so far signed up some of the largest processors in Ireland including Castletownbere Fisherman’s co-op, Glenmar Shellfish,  Goodfish and Eiranova, all located in Co. Cork, the Clogherhead Fisherman’s co-op in Louth, Galway & Aran Fishermans co-operative, Nolans Seafood and Rockabill in Co.Dublin.

Roll-out is well underway in most projects, with the Emydex Production Management System now operational in many seafood processing factories. The Emydex Fish factory system was designed in close collaboration with the GS1 Ireland and BIM, the latter whose aim is to implement barcode labelling and traceability standards across the seafood processing Industries in Ireland, as well as Europe. In addition, Emydex’s labelling at sea system is currently being trialed a number of Trawlers operating in the Irish Sea.

Emydex’s Fish Processing software system is designed to handle all types of seafood processing whether white fish or shellfish, fresh or frozen, and can manage the entire seafood processing supply chain from boats labelling product at sea, to boat landings, 3rd party intake, re-grading, production and processing such as filleting, smoking, labelling, warehousing and dispatch. The system also provides for real-time yield analysis and KPI reporting

The software system can integrate to 3rd party cold stores, financial systems as well as a large range of factory floor hardware devices such as indicator/scales, PC terminals and hand-held scanning devices used for sales order picking and dispatch as well as stock management.

teagasc-logo

More info on the Meat@gateways event can be found here

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Appointment of Australasian Distributor

Emydex are pleased to announce the appointment of Ian Carson and his team as the Emydex partner distributor for the region. Based in Brisbane Australia, Ian previously worked with Emydex on a number of customer implementations in both Ireland and Southern Africa where he became familiar with the underlying structure and workings of the data capture and production reporting platform.

Ian believes the Emydex solution has great potential for the Australian and New Zealand markets. Being a mature yet modern, highly flexible solution, already proven in many large multinational meat processing companies, Emydex is ideally suited to food & meat processors both large and small. By utilising existing hardware, customers can significantly reduce the cost of upgrading to a new system and yet gain all the benefits offered by a modern, flexible and robust software environment.

Ian has worked for many years in senior positions with Sastek and latterly the Cedar Creek Company and has a wealth of experience in the food processing industry with the likes of Unilever, Heinz and Lowe Walker. With over 25 years in the meat processing industry in both Australasia and overseas, not only as an ‘end user’ but also as a systems provider, Ian has a deep understanding of both business processes and importantly,how technology can add value to these.

Having worked with many systems in the past,Ian quickly noted a particular strength of the Emydex system is its ability to offer a ‘business logic’ layer which allows Emydex to tailor the software platform to meet customer-specific needs, and yet still keep the core base system intact allowing for upgrades as they become available. This allows companies to maintain the competitive advantage they derive from their unique business processes, yet still take advantage of the new features included in future software upgrades, something most other systems do not allow.

In addition to traditional ‘on-premise’ installations, the Emydex system can also be offered as a service (SaaS), hosted as a cloud based system with flexible licensing models allowing for reductions in the capital costs of upgrading systems, as well as keeping ongoing costs of ownership to reasonable levels. Cloud based deployment can also assist larger multi-site companies to manage their own Emydex software environment centrally, thereby reducing administration costs.

Realising that support for a system is as important as the functionality itself, Ian is delighted that his Australian based team offering 1st and 2nd level support,backed by the Ireland-based technical help-desk team, will be able to offer 24-hour support for customers with support staff online and able to assist at anytime.

Ian Carson (far right) with some of the Emydex delivery team on assignment in Namibia.

Ian Carson (far right) with some of the Emydex delivery team on assignment in Namibia.

In order to obtain more information or for a product demonstration please contact Ian on:

Office: +61 7 3289 8336
Mobile: +61 4566 31662
Email: ian.carson@emydex.com

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Emydex live in MeatCo, Namibia

WINDHOEK – NAMIBIA:
Emydex today announce that their factory floor Data Capture, Production Reporting and Traceability system is now live and operational in MeatCo (Namibia)’s main beef processing plant in Windhoek, the capital of Namibia.

The beef primal deboning system in Windhoek is the first of an eight phase project that will see Emydex systems rolled out across MeatCo’s six beef processing operations in four separate locations in Namibia, as well as integrating Emydex to the Table Bay Cold Store in South Africa.

The two year, Euro 300k contract includes system rollout to Meatco’s two export approved slaughter and boning plants in Windhoek and Okahandja. Both plants are capable of slaughtering up to 1500cattle per day. The naturally grass fed Beef for which Namibia is famous is supplemented with Beef from Meatco’s own feed lot at Okapuka.

The Meat Corporation of Namibia (‘MeatCo’) also operate two further non-export abattoirs owned by the Namibian government but managed by Meatco, in Katima and Oshakati, which will both see Emydex installed. Finally a Wholesale beef processing plant and a cannery (both on the Windhoek site) will operate Emydex’s production management system.

Having pre-configured MeatCo’s customer specific business requirements in Dublin during February, Emydex staff were onsite in Windhoek during the Months of March and April, further configuring and customising the Emydex system to comply with the local market requirements of Meatco’s main export plant.

Phase one of the Windhoek project covered the carcass chills, carcass dispatch, boning hall, primal and carton packing, finished product stock, carton dispatch and integration to Meatco’s Sage X3 ERP system. Emydex are currently working on the Meatco Wholesale plant in Windhoek, soon to be followed by the Cannery and finally the Windhoek Beef slaughter line.

The company are targeting September 2014 as a likely roll out date for Windhoek system into Meatco’s second export plant in Okahandja.Due to the inherent flexibility and usability of the Emydex system Meatco are planning to roll out the Emydex system in the Oshakati and Katima abattoirs themselves,with remote support from Emydex as needed.

Commenting on the first phase of the Emydex system roll-out, AndriesTaljaardt,Meatco’s Windhoek Plant Manager said

“While slaughter continues uninterrupted, system upgrades are currently being effected at our Windhoek abattoir to improve the effectiveness of operations and maximise output in order to cater to growing customer demands.

Because of these demands, and the fact that preferences and specifications are continuously changing, we have to move into the direction which the market is moving. We have installed a new Production Management Software System (Emdyex) and layout in our Windhoek abattoir deboning department, which allows for a lot of value addition to our products. The Emydex system controls the volumes and all the information on the deboning floor and is responsible for the production recons and the labelling of products.

With the new layout, we have introduced an additional vacuum line and an additional frozen line. With that, we can now put up to 420 carcasses through deboning per day within normal working hours. For May, we are looking to put more than 6600 carcasses through deboning. Round about June, once the system is fully implemented, the number of carcasses we want to put through deboning is about 7000.”

In addition Andries said “We chose Emydex given it is a highly technological system that is used in many international abattoirs that adhere to European Union standards. Meatco is a pioneer in quality standards compliance in Namibia and is one of the first companies to achieve certification for international standards like ISO 9001 and HACCP.”

Commenting on the Emydex system roll-out, Nico Weck, Group Chief Financial Officer at the MeatCo group said “since implementing Emydex’s shop floor barcode labelling and scanning system at our Windhoek primal deboning operations, our managers now have instant access to accurate reporting on our Yields, Stocks and Traceability”.

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